Every Product With Heart, Carrying and Concentrating Customer Value   Products are always the bearer of customer value. The value of customers in the heart of Utrust Pack Machinery is reflected in the characteristics of products endowed by Utrust Pack Machinery: Stable and efficient: this is the own requirement of mechanical equipment Smart and simple: this is the humanistic demand of employees The beauty of machinery and the unity of the environment: this is the pursuit of environmental friendliness.   Products are always the bearer of customer value.   The pain of the market lies in the unrecognized products; the pain of products lies in the unstable quality; the pain of quality often lies in the frequent failure of equipment. All equipment products that ignore basic functions and performance are not good products. Utrust Pack Machinery regards "stability and high efficiency" as the basic core requirements of products. As an enterprise focusing on the R&D and manufacturing of intelligent packaging equipment, we have fully optimized the mechanical structure, control system, sensors, etc.; the first patented knife rest structure, achieving the industry's fastest seaming speed of more than 60 cans per minute , and always maintain a stable working condition.     Function and performance are the basic requirements of products   Utrust Pack Machinery pays great attention to the problem of human-computer interaction, fully considers "smart, simple and humanized", intelligent but not mechanical, simple but not simplistic. The "automatic memory, one-button reset" function avoids complicated and blind debugging and calibration; the operating platform adapted to the height of ordinary people prevents the operator from bowing their heads and bending over; the glass cover makes the operation transparent and visible, giving workers not only physical, but also psychological sense of security.     All details have been carefully designed, and all designs originate from respect for people.   Utrust Pack Machinery has always regarded "the beauty of machinery and the integration of environment" as the responsibility pursuit of products. Our engineers have considered materials, structures, transportation, use, etc., and implanted the aesthetic design concept of the machinery industry into products, and worked hard The product energy consumption and emissions have reached the minimum. The sturdy appearance does not lose the dynamic sense of streamlines; it can be washed to ensure that the equipment is always beautiful. noise? Please listen carefully, that is the movement played by steel machinery.     A good product should have both industrial aesthetics and environmental harmony.   Basic functions-excellence-humanism-industrial aesthetics-environmental friendliness, this is the product concept that implements the entire design, development and production process. This is also the product concept that Utrust Pack Machinery insists on to the extreme.  

Canned Dancong Tea Leaves Production Line: an Attempt and Cooperation to CreateValueTogether Putting people first and creating value together are core value of Utrust Pack. We are well aware that if we involve in the traditional track, sooner or later we will be dragged into the vortex of price competition-cost compression-quality decline. Therefore, the customer in Feng Huang Mountain area of Guangdong Chaoshan wants to build a brand of Feng Huang Mountain dancing tea. They decide to cooperate with Utrust Pack among plenty of suppliers, and we are also willing to stand firmly with customers who are farsighted and socially responsible, working together to create value.   "The packaging technology of tea cans is relatively mature. What do you expect from the production line?", We ask. "brand." Two talented youngsters, Mr. Zeng and Mr. Ke, making a great wish that promoting the brand of Feng Huang Dancong tea through integrating the relatively scattered tea workshops and automated and standardized production and packaging. "Dancong tea leaves have an even bottom, and the tea is characterized by rich aroma, mellow taste, clear soup color, and good foam resistance." Mr. Zeng says, "The cans we designed will reflect these characteristics. So is the production line."   Brand! What’s the requirement for a production line to carry a brand?    It means that in addition to the basic packaging functions, the design, materials, craft, and technology of the equipment should also be good. The speed of production cannot be dropped, the stability of operation must be guaranteed, and follow-up services must not be missing.   This gives us a good excuse to start drinking tea in order to better understand the unique quality of Dancong tea. Dancong tea is picked from wild tea trees on Fenghuang Mountain at a relatively high altitude. The taste is indeed rich, thick, and even a little wild and rough.   This is a challenge. But why do we feel slightly excited?   The production line provides a solution to fully control production. The machine is huge yet precise. Whether weighing, filling, purging, or ultraviolet sterilization, we all strive for precision. Before the tea leaves are filled, the cans are sterilized by ultraviolet light; after the tea leaves are filled, a process of nitrogen filling is added to ensure that the freshly roasted Dancong tea is not threatened by oxidation or moisture, so as to ensure its long-lasting quality and taste .   Thick and generous: In order to match the taste characteristics of Dancong tea and the appearance of the cans, the design of this production line should also appear strong and tough, simple, clean, and free of redundant decorations.   Natural ecology: Tea is a gift from nature, and the appearance and function of the production line should also reflect the brand's innovative and sustainable values. We use more durable and environmental-friendly materials in the details, and strive to achieve the requirements of energy saving and consumption reduction during use, so as to highlight social responsibility and green image.   Personalization: The product takes into account the need and operating habits of users, so users can easily use and understand it smoothly, thereby strengthening the emotional connection between the brand and users.   Finally, we successfully delivered this highly automated tea leaves packaging production line. In the process of design and manufacture, we have a deeper understanding of how to understand and grasp the need of customers and how to take responsibility for social and economic development. We are willing to become a strong backing to promote the upgrading of local industries, and combine the power of professional equipment manufacturing and upgrading traditional industries to create greater value for customers.

Comply with the Trend of Automation and Intelligence: Solve the Problem of Cake Sorting and Packaging Recruitment is becoming more and more difficult, especially for young people, who are increasingly unwilling to repeat tedious work on the assembly line. This is a headache that all manufacturing companies share. It is the general trend to replace it with automated and intelligent mechanical equipment.     Production automation is the general trend Mr. Qiu is from a cake manufacturer in Malaysia. All along, he has been troubled by the cost and efficiency of production. "There is a market, but there are no workers!" Mr. Qiu said, suffering from the shortage of workers, he dared not expand production even though there was a lot of potential demand.   Mr. Qiu was very far-sighted and started the automation transformation process of cake production early. The production capacity has been greatly improved at once, and the workers who were originally in the front-line production have also turned to the back-line packaging process. After feeling the benefits of production automation, Mr. Qiu began to pursue the automation of the packaging process.   Because it is food, "It is very difficult to ensure cleanliness and sanitation, and to solve the problem of speed matching without damaging my cake." Mr. Qiu tried various methods, none of which met the requirements.   Until the Asian World Food Expo in Thailand in 2019, Mr. Qiu saw the visual inspection equipment and delta robots of UtrustPack Machinery. After an in-depth conversation, Mr. Qiu felt that he saw the future of solving the problem of cake sorting.   "You have precisely pointed out that there will be some technical difficulties to overcome, which gives me confidence"   After several rounds of conversations, Mr. Qiu fully recognized UtrustPack Machinery 's attitude of solving problems, respecting technology, and respecting the market. After seeing the solution given by UtrustPack Machinery, Mr. Qiu decided to directly place an order for the whole line. The original plan to set up a single machine to try the effect is over.      One of the conceptual drawings of the cake sorting robot of UtrustPack Machinery   The contract was signed and technical difficulties arose.   The design and development of delta robots is a challenge. Baked cakes usually have grease on the surface, and the shape and size are not exactly the same, which makes it very difficult for the delta robots to grab. Factors such as precision, speed, and strength of the delta robots need to be considered to ensure that the delta robots has sufficient strength and agility to accurately and flexibly grab and place the cake without damaging it.   In order to solve these problems, the automation team of UtrustPack Machinery conducted multiple tests and optimizations on the delta robots. More than 10 kinds of plans have been tried for the grasping method. After confirming the use of suction cups, more than 10 kinds of food-grade materials with different thicknesses and hardnesses have been tested. Then it’s a matter of adjusting the gripping strategy and strength of the delta robots so that it can accommodate slightly different cakes while remaining efficiency and stability.     The right suction cup was finally determined after many tests   The focus and patience of UtrustPack Machinery also received the same response from Mr. Qiu. He is well aware of the difficulty of research and development. During the process, he discussed various characteristics of cakes together, followed up the progress of research and development at all times. He provided a large number of samples, cheered for every small progress and jumped for every major breakthrough.   In the second half of 2020, after the careful design and manufacture of UtrustPack Machinery, Mr. Qiu's cake packaging production line was successfully deployed. His cake business has realized full-line automation, and the production efficiency has been greatly improved.   The automatic cake sorting line was successful Mr. Qiu felt very satisfied and grateful, "Thanks to this production line." Mr. Qiu said, "In the past few years of the COVID-19, we can't find anyone to work everywhere. Fortunately, this line is here and it is stable!"   Customer site video of cake line in Malaysia   In May 2023, Mr. Qiu came to China and traveled around the surrounding area accompanied by General Manager Qiu of UtrustPack Machinery. Interestingly, the general manager of UtrustPack Machinery is also surnamed Qiu.   This time, he is here to inspect the goods. Mr. Qiu, who also pursues endless product quality, has customized a product surface panoramic inspection equipment to ensure consistency in the quality of the cakes produced. This equipment can detect and remove surface stains or foreign objects from various angles on boxed cakes.   "I asked the engineer to increase the detection speed to 45 boxes per minute," Mr. Qiu said proudly.   Of course, that's another story.   This is an alien device After two successful cooperations, Mr. Qiu was full of praise for the professionalism and professionalism of UtrustPack Machinery: "You not only have rich technical experience and professional ability, but also pay great attention to the needs and experience of customers. I am impressed by your service and support. Very warm and reassuring. Well done! Yes, Well done! We are also deeply grateful to customers like Mr. Qiu: Fully understand, trust and grow together.

Hand-eye Integration: A Breakthrough in Visually Guided Robots   Having sharp claws, there should be sharp eyes. Like the eagle soaring in the sky, sharp eyes with flexible and powerful talons, nothing to lose. The success of the cake sorting line in Malaysia has been very encouraging. We realized early on that a flexible robot should be equipped with an accurate visual recognition system. Deep vision recognition system can help robots locate and capture target objects more accurately, improve operation efficiency and accuracy, so as to meet the needs of different application scenes.          To put eyes on sharp claws   In 2020, an Italian client contacted Utrust Pack and wanted us to provide a production line for sorting sachet packs. The client's main products are health products in sachets packaging, which are first packed into strip packs by automatic packaging machines, and then the outer packaging is completed by manual counting and boxing. Since the outer packing required a lot of labor work and coincided with the pandemic outbreak, there was a serious shortage of labor. The client wanted to reduce the need for labor by upgrading the automation of the outer packaging process.   Those who succeed are hard to achieve but easy to lose, and those who are in time are hard to get but easy to lose. After ten years of sharpening a sword, it's time to try Frost Blade. Wait a minute! First, let's sort out the requirements...   1. Sorting Loose and messy sachets packages need to be separated and independent. 2. Identification The direction of the sachets must be consistent. 3. Counting The strips should be organized one by one according to the set number (e.g. 20 strips) in order to be put into the box. 4. Generalization There is a wide variety of products in the strip pack, and the size, shape and quantity requirements may be different. 5. Speed The production efficiency is 300~500 packs/min depending on the size of the strips.     A pile of messy sachets packs needs to be arranged neatly in a direction and in a fixed number   These requirements are unprecedented! Conventional equipment has been very mature for automatic counting and boxing of single kinds of sachets, but it also has great limitations. The sorting equipment can only organize the messy sachet packs into a single column without overlapping, but there is no way to unify the direction of the printing pattern on the sachet packs. The counting machine cannot be compatible with any number of counts, and the compatible count values must be multiplied, such as 6, 12, 18, etc., but 6 and 7 are not compatible.The box opening and entering equipment is only compatible with one or two kinds of boxes within a certain size. However, customers require compatibility with various sizes of sachets and various counting quantities, and some strips need to be placed in the box according to the direction of the uniform printing pattern.   The ideal is really full, the sachets but a little thin.   The above problems cannot be solved by non-depth vision. In contrast, a fine overall solution is less difficult to design.     The results of the program stage first surprised the Italian client   The next few months were spent on continuous research and experimentation. Data acquisition and labeling, hardware matching, simulation and optimization of the operating environment, image processing in motion…There are so many difficult problems that need to be broken through, which are too complicated. Our vision engineers were confronted with thousands of sachet packets of different types, shapes and sizes, training and testing them repeatedly to ensure the accuracy and stability of the algorithm. Each advancement towards the target finally resulted in a recognition accuracy rate of 99.99% or more.       After the model training is completed, the R&D team starts system integration. This requires a seamless connection between the visual recognition system and the robotic arm control system to ensure stability and coordination between the two systems. The test results show that the system can accurately identify and classify different packages, and guide the delta robot arm to perform precise grabbing and placing operations. At the same time, it can maintain stable and reliable performance on high-speed production lines. 2.5 seconds, 2 seconds 1.5 seconds, 1.2 seconds, 1 second! The recognition result command was sent, and the speed of the manipulator's grasping and precise placement also met the set requirements.     The long test debugging is a major challenge to willpower   For various reasons, we have temporarily abandoned the automated implementation of the sachets packing into the boxes and still keep the manual operation. This was enough for our Italian customer to solve the most boring and tedious manual picking process. Italy, a global design center, has a natural pickiness about design. We did not get carried away with the joy of conquering technology.   The product texture reflects the concept of humanization, artistic design, heavy but not romantic. We also highly value the recognition of our Italian customers who are spirited yet rigorous, free yet literary.       One day on the video link, our Italian customer was humming a tune. When showing us their equipment in operation on-site, it was all so worthwhile and comforting.